How to quickly repair the reducer bearing chamber wear? - bearing knowledge

An enterprise in the process of inspection found four inverted plate reducer high speed shaft bearing chamber wear problems, including 6 # inverted plate has been determined to repair downtime, enterprise after understanding to our on-site repair technology called sauvy industrial technical problems in communication, sauvy technical personnel for the bearing chamber wear equipment for scientific analysis and fix in a reliable way, after 12 hours of on-site processing, will be resumed the wear of the bearing chamber dimension after assembly, after boot device runs smoothly. So, what causes the reducer bearing chamber wear failure? Sauvy our industrial engineer analysis has the following reasons: 1, daily maintenance does not reach the designated position, leading to the casing of the lubricating oil system of impurities deposition is more, the equipment once these impurities in the process of running into horizontal installation of the high-speed shaft bearing raceway bearing accident jammed; 2, equipment operating characteristics, frequent start or point moving astern, is one of the causes of the high speed shaft vibration seriously; 3, reducer casing material problem, because of the speed reducer box body is composed of integral casting processing, local material without heat treatment and surface treatment etc, in the process of the equipment in the long run due to the fit precision problem between the components, the gear meshing vibration problem, start, stop the impact of vibration causes such as the wear of the bearing chamber. Once appear wear gap will accelerate the wear of the bearing chamber wear in a short time. According to the speed reducer bearing chamber worn reasons, we should be how to quickly solve the problem? Commonly used at present, the market sauvy carbon nanometer polymer technology repair reducer bearing chamber wear? Sauvy carbon nano polymer is what things? Sauvy carbon nano polymer material consists of aviation grade resin, nano inorganic materials and high-performance carbon materials, such as advanced fiber materials generated by the polymerization process of a high-tech nano new material, can be used in aerospace, equipment manufacturing, industrial maintenance again, and other fields. The material's biggest advantage is that high bond strength, good comprehensive mechanical properties, corrosion resistance, easy forming, machining, etc. As a kind of high-tech functional materials, the future can not only change the way the user maintenance, and make the maintenance more simple, faster and more efficient, more economical, more environmental protection, equipment cycle longer life. Caused by wear and tear down, for example, in view of the driving part, basic realization of the 3 ~ 6 hours rapid repair and restore production. Sauvy carbon nanometer polymer technology field is how to quickly repair the reducer bearing chamber wear? Steps are as follows: (1) & emsp; Surface baked oil: using acetylene flame surface baked oil for the wear of the bearing chamber; ②  Surface treatment: use polishing machine to polish the wear parts; ③  To clean: wash after polishing with anhydrous ethanol in the bearing chamber; ④  Harmonic sauvy carbon nano polymer material using sauvy industrial site repair process after SD7101H repair; ⑤  With the bearing outer ring to the size of repair parts for grinding; ⑥  With the high speed shaft axis field assembly. Then enjoy the sauvy carbon nano polymer materials field repair reducer bearing chamber wear images and analysis of actual case: equipment problem: data is as follows: 6 # inverted plate drawing machine room at the top of the reducer high speed shaft bearing wear, bearing chamber forms: open in the symmetrical; The device speed: 1450 r/min; Speed: 800 m/min. The bearing chamber diameter: 300 mm; Wear depth: 0. 8 to 1. 2毫米; Bearing number: 2 plate; Wear width: 200 mm; Bearing model: 30328.