Non-standard bearing manufacturing installation process how to extend the life?

Non-standard bearing manufacturing installation process how to extend the life? Source: bearing | last updated: - 2020 07 - 09 1 installation is a standard bearing one of the key stage of life cycle. If you do not use the right methods and tools to properly install non-standard bearing, non-standard bearing will shorten the service life. Initial lubrication is also an important step in the installer. Choose suitable for grease in application of this non-standard bearing is the key to the machine best running performance. In addition, the amount of grease and lubrication method can also affect the service life of non-standard bearings. 2 to include the axis of rotation and pulley on the instrument, machine adjustment gasket in non-standard bearings to the exact location of the application, to connect the motor and pump up, for example, should be in to. If there is no good for the wrong will make additional non-standard bearing load, friction, and vibration. This will accelerate the non-standard bearing fatigue, shorten the non-standard bearing and other parts of the machine service life. In addition, the increase of vibration and friction will significantly increase energy consumption, and increase the risk of premature failure. 3 add lubrication including non-standard bearings, manual and automatic lubricating device, lubricating grease fittings of non-standard bearings at run time, the correct lubrication to the performance of the non-standard bearings to achieve the best state. Choice is suitable for the application of non-standard bearing grease, at the right time interval to use the right amount of grease, is the key to achieve non-standard bearing service life of the biggest. In addition, the use of supplements do lubrication method is helpful to optimize the use of non-standard bearing life. Using a single point or multi-point automatic continuous lubrication of lubricator, compared to the manual lubrication method, can provide more continuous, accurate and pollution-free lubrication. 4 later inspection maintenance including temperature, noise, speed and vibration measuring instrument at run time, using the basic condition monitoring means is important to regularly inspect the status of non-standard bearings, such as temperature, vibration and noise measurement. Regular testing can find potential failure, to help prevent unplanned downtime, which affect the equipment maintenance plan, correspond to the production schedule to improve productivity and efficiency of the factory. 5 mechanical maintenance of non-standard bearing removal including mechanical and hydraulic drawing, induction heater, and after some time of hydraulic equipment, non-standard bearing reaches the end of life, we have to replace the non-standard bearings. Though may not need repeated use of non-standard bearing, using the correct method of the non-standard bearings removed or extremely important, because it does not affect the switch after come up to the service life of non-standard bearings. First of all, using the correct disassembly method, the tool will help prevent damage other machine parts, such as the axis of the reusable and non-standard bearing; Second, the wrong disassembly method also will be dangerous for the operator.