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Bearing troubleshooting methods anatomy - bearing knowledge
by:Waxing
2020-06-12
Bearing failure is often the case in the process of operation, so you don't have a cow.
Malfunctioned, judgment and processing is the key.
Today we explain FAG bearing common faults and the method of exclusion.
1.
Bearing temperature is too high, when the agency is running the installation of bearing parts allowed to have a certain temperature, when the hand touch body shell, should not feel hot as normal, conversely indicates that bearing temperature is too high.
The cause of the high bearing temperature are: lubricating oil quality does not conform to the requirements or metamorphism, lubricating oil viscosity is too high;
The assemble tight (
Inadequate clearance)
;
Bearing assembly too tight;
Bearing race in internal rotation shaft or housing;
Too much load;
Bearing cage or rolling body fracture, etc.
2.
Bearing noise rolling bearing in the work to allow running noise slightly, if you have any abnormal noise or excessive noise or sound, suggests that the bearing failure.
Cause noise of rolling bearings is more complex, one is the bearing inner and outer surface wear.
Due to this kind of wear and tear, damage the bearing and shell, bearing and shaft cooperate relationship, lead to axis deviation from the correct position, when axis at high speed movement produces sound.
When the bearing fatigue, its surface metal flake, also can produce sound make bearing radial clearance increases.
In addition, the bearing lubrication, forms the dry friction, and bearing broken etc all make abnormal noise.
Bearing wear loose after kuang, maintains a looseness damage, also can produce sound bearing damage.
Rolling bearings to remove check, according to the damage of bearing bearing failure and damage reasons.
1.
Metal flake bearing raceway surface rolling body and the inner and outer ring raceway surface under the role of the periodic pulse load, resulting in a periodic change of contact stress.
When stress cycles after reaching a certain value, the rolling element bearings, their work within or surface produce fatigue spalling.
If the bearing load is too big, can make the fatigue.
In addition, the bearing installation is not straight, shaft bending, also can produce roll flaking off.
Bearing raceway fatigue spalling can reduce the running accuracy of shaft vibration and noise in the organization.
2.
Bearing burn burn bearing the heat tint of raceway and rolling body.
Burns is usually the cause of insufficient lubrication, lubricating oil quality does not conform to the requirements or metamorphism, and bearing assembly too tight.
3.
Plastic deformation of bearing raceway and roller contact surface appear uneven pits, bearing produce plastic deformation.
The reason is bearing under static load or shock loading, local stress exceeds the yield limit of material on the surface of the work, this kind of situation usually happened in the low-speed rotation of the bearing.
4.
Bearing race crack cause crack of the bearing race may be bearing fit tight, loose foreign or bearing inner ring, bearing deformation, inclusive of installation of bearing surface processing etc.
5.
Cage fracture reason is the insufficient lubrication, rolling body breakage and seat skew, etc.
6.
Retainers metal adhesion on the rolling body possible reason is that roller was stuck in a cage or insufficient lubrication.
7.
Seat ring raceway serious wear and tear may be fall into the object in seat, lack of lubricating oil or lubricant brand is not appropriate.
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