PRODUCT
How to let the TIMKEN bearing import steel surface strengthening
by:Waxing
2020-09-13
Many bearing enterprise to use bearing steel all is not good enough, and even some inferior bearing steel, thus result in low bearing product, such as TIMKEN bearing manufacturing enterprise is different, use bearing steel all is the best quality.
But we are here for you talk about how to let the TIMKEN bearing import steel surface strengthening.
Imported bearing parts work surface and center in the state, there is a large difference in structure and performance requirements, and could not have heat treatment tends to make the whole, also not give full play to the material.
Applied materials surface strengthening technology can not only solve the surface and center differences in structure and requirements, but also can make further surface to obtain specific performance, in order to meet the work under certain conditions the TIMKEN bearing on the working surface performance requirements.
This makes sense in the modern science and technology development.
On the traditional method of surface strengthening technology belongs to the category of the heat treatment.
And developed the modern laser and electron beam and ion beam surface strengthening method, not only will some high and new technology applied in the material surface strengthening, and in the process is beyond the traditional heat treatment category, form the new technology.
So the surface strengthening technology can be classified from different Angle to form a variety of methods, according to the chemical and physical process of surface strengthening technology classification, can be roughly divided into five categories: surface deformation strengthening heat treatment, surface strengthening, the chemical heat treatment, surface metallurgy strengthening, film surface strengthening.
1.
Chemical heat treatment to strengthen an element of solid state diffusion infiltration, to change the chemical composition of the metal surface layer, in order to realize the surface strengthening method called chemical heat treatment to strengthen, also known as diffusion heat treatment.
Includes boronizing, metallic cementation, carburizing and carbonitriding, nitriding carbon and nitrogen altogether permeability, ooze sulfur and sulfur nitrogen carbon altogether permeability, chromizing, aluminized and chrome aluminum silicon, graphitization permeability layer and so on, variety and characteristics of each different.
Infiltration of elements into matrix metal forming solid solution, or with other metal elements combine to form compounds.
Anyhow into elements that can change the surface chemical composition, and can get different phase structure.
Carburizing TIMKEN bearing import steel parts processing technology and needle TIMKEN bearing import set of nitriding surface strengthening treatment of this kind of reinforcement method.
2.
Surface deformation strengthening by mechanical method of plastic deformation in the metal surface, so as to form a hardening layer with high hardness and high strength, this kind of surface strengthening method called surface deformation strengthening, also known as work hardening.
Including shot peening, sandblasting, cold extrusion, rolling, cold grinding and impact and explosion shock processing, etc.
The characteristics of these methods are: strengthening layer increased dislocation density, the crystal structure refinement, so that the hardness and strength increased, the surface roughness value decreases, and can significantly increase the surface fatigue strength of parts and reduce fatigue notch sensitivity.
This process is simple, effective reinforcement method, there is no obvious boundaries between hardening layer and matrix, the coherent structure and not easy to fall off in use.
Its most method has been applied in the TIMKEN bearing import industrial: roller surface strengthening is the application of this kind of method, precision rolling has become a new ring processing and strengthening method.
3.
Surface strengthening heat treatment using solid-state phase transformation, surface layer of parts by using the method of rapid heating treatment called surface quenching heat treatment, commonly known as surface hardening.
Including flame heating quenching, high (
C)
Frequency induction heating quenching, laser heating or electron beam heating quenching, etc.
The characteristics of these methods are: local heating surface quenching, workpiece deformation;
Heating speed, high production efficiency;
Short heating time, the surface oxidation decarburization is very slight.
Especially to improve the method under a certain impact load of large and super large TIMKEN bearing import parts abrasion resistance and fatigue strength effect is remarkable.
4.
Surface metallurgy reinforcement of workpiece surface layer metal melting and solidification, in order to get the desired composition or organization's surface strengthening treatment technology, called surface metallurgy strengthening.
Including surface autolyzed alloy or composite powder coating, surface melting crystalline or amorphous processing, such as the surface alloying method.
Is characterized by rapid heating using high energy density, the metal surface layer or coating on metal surface alloying material melt, then on their own solidification cooling to get special structure strengthening layer or specific performance.
This special structure may be refine crystal organization, also perhaps is supersaturated and metastable phase, even amorphous organization, depending on the process parameters and methods of surface metallurgy.
Roller TIMKEN bearing import industry in tiny TIMKEN bearing import work done laser heating surface strengthening research, the result is good.
5.
Surface film to strengthen the application of physical or chemical method, on the metal surface coating on substrate materials performance of different strengthening layer, called surface film.
It includes electroplating, electroless plating,
Chrome plating, nickel plating, copper plating, silver plating, etc. )
And composite brush plating, plating or conversion process, including in recent years the rapid development of high and new technology, such as CVD, PVD, P -
CVD such as vapor deposition film strengthening method and ion implantation surface strengthening technology (
Also known as atomic metallurgy technology)
And so on.
Their common characteristic is can in the work surface to form a specific performance of the film, to strengthen the surface wear resistance, fatigue resistance, corrosion resistance and self-lubricating properties.
Such as ion implantation technology to strengthen the TIMKEN bearing import work surface, can make the TIMKEN bearing import work surface wear resistance, corrosion resistance and contact fatigue resistance are significantly improved, so that the service life of the TIMKEN bearing import get growing exponentially.
Custom message