Rotary kiln cement industry tug tile station pipeline leakage control and integrated application

Rotary kiln cement industry tug, tile and the integrated application of 2020 - station pipeline leakage control 12 - 15 abstract: USES the high polymer composite material field control station such as the pipeline joints, tug watts equipment of oil leakage problem; To cause oil leakage are analyzed; And put forward the relevant measures of governance means and the application effect is good. Keywords: tug tile, bearing box, thin oil station, joint, flange, oil leakage, a polymer composite materials, equipment introduction tug tile are key components of the rotary kiln cement enterprises, once appear, combines the condition of oil leakage, not only cause economic loss, serious can cause tug, lack of oil, oil, transmission parts wear, and thus bit weld fracture, even cause equipment accident. The other form a complete set of dilute oil station joint leakage of oil pipeline can not only damage to the production environment, corrosion of equipment foundation, and easy to form the fire hazard, the serious influence enterprise's safety production. Second, the equipment status in September 2019 f the blue technicians to seepage problem in yantai for a cement company enterprise field investigation, and found as follows: 1, rotary kiln, roller bearing seat surface parts, bolts, pipe joint leakage situation; 2, tug tile matching lubrication station have pipe joint leakage situation; 3, preheater fan bearing seat leakage is serious; 4, with motor lubricating materials stand pipe joint leakage situation; 5, vertical mill reducer lubrication station in joint flanges in the pipeline leakage conditions. Three, equipment problem analysis tug watts and fan bearing seat leakage is usually due to the lubricating grease in the closed shell due to the driving part and bearing friction heat and the extended reduction temperature inside the case running time will gradually rise, so the pressure increase, in the cabinet to produce leakage, lack of additional bolt pre-tightening force, sealant, equipment vibration aging also exacerbate the situation. Lubricating oil stand pipe joint leakage situation is usually due to aging sealing washer. Four, repair process analysis of the traditional method is usually stop using replacement seals and sealant to seal, not only takes up a lot of disassembly time stopped, and because the seals and sealant with poor oil resistance and corrosion resistance, in a relatively short period of time will appear leakage phenomenon, not thoroughly to solve the problem of such equipment and pipeline leakage. Can be used for static seal leakage point polymer composite materials and technology field leakage of governance, without disassembly, polymer composite materials in the leakage of external governance, save time and effort, the effect is immediate, its products have superior adhesion, oil resistance, good tensile ductility, overcome the impact of vibration reducer, well for the enterprise to solve the traditional process is difficult to solve the problem. Such applications to f the blue product is more reliable. 5 to 6, operation steps, repair diagram ( 1) Surface treatment: will leak to 1 cm on both sides play the metal color with polishing machine, wash clean with alcohol or acetone. （ 2) Harmonic materials: in strict accordance with the f the blue polymer composite proportion of harmonic and stir evenly until there is no color difference. （ 3) Daub materials: use 25551 first fast curing repair agent will leak filled, after make sure no leakage, selected according to different conditions of different polymer composite strengthening, tug bowl using 2211 f metal repair materials for external covering strengthening, lubrication station use 2296 material, pipe joint fan bearing USES 3223 rubber repair material. （ 4) Curing: usually cure time is 3 ~ 6 hours. Curing time is associated with environmental temperature and humidity. Seven, application examples of eight, summarize equipment oil leakage phenomenon is more common production enterprise. More than the traditional method to take downtime replacement seals, laborious. So, the problem of oil leakage in the development of enterprises has risen to the height of the lubrication management, responsibility system of personnel, and equipment management are tied to performance. For such problems, the enterprise through the blue polymer composite technology import, implements the equipment leakage oil field comprehensive treatment, the operation is simple, fast and efficient, make the equipment situation changes greatly, at the same time reduces the difficulty of equipment lubrication management, optimize the enterprise equipment management. （ Source: the blue)