Sauvy on-site repair bearing chamber wear process steps - bearing knowledge

Now enterprises more for large equipment, the equipment remove repair complex. In the operation of the equipment in the production, because the installation does not reach the designated position, maintenance is not timely, lubrication and other factors, lead to shaft head are often damaged, bearing chamber wear phenomenon also frequently occurred. Bearing chamber wear problems once appear, parts replacement is costly, manufacturing cycle is longer than the other. Traditional methods generally use machining after welding to repair, and surfacing can make parts surface at high temperature, causing parts deformation or cracks, obtained by machining size cause downtime greatly extended. Once appear in the process of running fit clearance will have severe damage to the drive shaft and gear, a significant outage production accident, the enterprise will be huge economic losses. The bearing chamber wear non-uniform field repair? Sauvy industrial building equipment maintenance traceability system, AR augmented reality technology, and new polymer materials, carbon nanotubes made 'service +' new pattern of the trinity, effectively solve the data connection to the underlying equipment maintenance, maintenance fast response slow and reliability problems, direct and accurate to the pain points of the manufacturing equipment operational management and demand, promote realize intelligent manufacturing and intelligent manufacturing operations twin-engine advanced manufacturing industry development. Sauvy carbon nano polymer materials as a kind of high-tech functional materials, the future can not only change the way the user maintenance, and make the maintenance more simple, faster and more efficient, more economical, more environmental protection, equipment cycle longer life. Caused by wear and tear down, for example, in view of the driving part, basic realization of the 3 ~ 6 hours rapid repair and restore production. Sauvy carbon nano polymer material is made from nano inorganic materials, carbon nanotubes reinforced high performance two-component epoxy composite. The biggest advantage is to use special nano inorganic material bonded with epoxy ring molecules of oxygen, improve the bonding force between the molecules, thus greatly improve the comprehensive performance of material, can be very good in the adhesion of metal, concrete, glass, plastic, rubber and other materials. Good high temperature resistance, chemical resistance properties. At the same time, good machining and wear-resisting performance can serve the wear of metal parts reengineering. Sauvy carbon nanometer polymer technology is relatively mature and high cost performance of a repair scheme. Short time, low cost and good effect is several main characteristics of the technology. Sauvy site repair bearing chamber wear process step 1, surface oil removal; 2, preparation, processing the wear surface, treatment of anhydrous ethanol alcohol cleaning and surface. 3, harmonic daub sauvy SD7101H carbon nano polymer materials; 4, curing; ( If boot time emergency, can be material iodine tungsten lamp heating, temperature about 80 ℃ for 2 hours) 5, assembly room repair bearing wear sauvy industrial site of the actual case analysis pictures an enterprise hoist reducer bearing chamber 'outside running round' problems, their own maintenance technology is difficult to quickly repair a similar problem. Sauvy industrial scientific analysis is given for the problems and solutions, and give the related equipment on-site technical guidance, specific as follows: hoist reducer: low speed shaft bearing wear, wear 0. 1 mm wear width is 100 mm.