AR remote intelligent maintenance room reducer bearing wear faults

An enterprise in a large field of 15 year annual equipment maintenance period, during this period found two great workshop two mill reducer bearing housing conditions in the oil, then open view, found that the bearing chamber used to wear, bearing outer ring, before that, it was found that the equipment has a bearing chamber wear bearing outer condition, when companies choose to use cold welding technology to stop patch repair, but use the technology to repair using only the lack of three months after it is shattered, use the effect is unsatisfactory. After the enterprise equipment management personnel for repair measures, inadvertently understand sauvy carbon nano polymer materials to repair technology, enterprise try holding the mentality and sauvy worker program center engineer get in touch, in sauvy engineers understand to the relevant equipment operation parameters immediately after sauvy industrial plan meeting center question processing, very minutes will reducer bearing chamber after wear should repair plan to offer enterprise, enterprise immediately said recognition of repair plan, enterprise production urgent, so sauvy industrial sent two engineers with the fastest speed drive to enterprises to stop repair equipment. Traditional repair process and sauvy carbon nano polymer repair technology of speed reducer bearing chamber wear in cold welding technology to repair: repair of bearing room, indoor application of cold welding process will patch welding in bearing, its welding point contact, the welding strength is not high, and the contact area is less, once the bearing outer ring is easy to form a contact to run the status of the outer ring, will form the cold welding patch is shattered and the bearing chamber to wear again. Brush plating repair technology, its advantage is to be able to complete online repair, its defect is very obvious. The brush plating technology of brush plating coating by wear limit, ordinary brush plating coating brush plating thickness less than 0. 2mm。 When wear is greater than zero. 2 mm, the brush plating efficiency will be multiplied to land, and too thick brush plating, in the process of using brush plating easily shattered and use life is short. About the status of the wear depth of 2 mm, brush plating process cannot be completed online brush plating. Repair welding machine repair technology: using repair welding and boring process to stop to repair enterprise, due to the environmental conditions, it is difficult to reach the request of precision, there is no guarantee that good cooperation from the bearing outer ring and the bearing chamber, there is no guarantee that repair effect. Sauvy industrial carbon nanometer polymer materials to repair technology: application of carbon nanotubes polymer materials on the mechanical properties of the specific and targeted mill reducer bearing housing repair process of the wear and tear, abrasion of reducer bearing room, at both ends and the middle is unworn datum. Benchmark size in good condition, sauvy industrial carbon nano polymer material can directly apply with parts, repair using datum do twice, mating surface can reach 100%, meet the operation requirements of the device. Sauvy industrial carbon nano polymer materials to repair the bearing chamber wear under repair with high efficiency, can complete the online repair, the repair not only only is only repair the equipment damage parts and sauvy engineer form the area to find even the cause of the damage, prevent the same problem again, comprehensive repair capital is low, to the enterprise equipment maintenance maintenance provide powerful processing plan, reduce the consumption of the enterprise capital. Sauvy remote operations command center with sauvy sauvy equipment maintain traceability system engineer at the scene of the equipment maintenance using AR intelligent glasses after sauvy remote operations command center for contact, sauvy program center engineer sauvy remote operational system for real-time information of equipment maintenance, to jointly by sauvy plan center engineer looking for rendering and processing equipment, perfect repair plan and revise real-time according to the situation, fully involved in the repair of equipment in the process to make the whole maintenance process more perfect, repair the results more reliable. After repaired, sauvy engineer will assist enterprises in sauvy equipment maintain traceability system set up equipment files, only need a simple qr code, the production line equipment daily check can be completed, the information data acquisition, maintenance records management, equipment designed work through mobile terminal scan qr code, complete the maintenance information fast query, daily check data and equipment information in the record, the complete equipment abnormal operating automatic told, maximize reduce the risk of the plan down. Reducer bearing chamber wear site operation steps are as follows, 1) On-site inspection appearance and wear condition, measurement benchmark anchor point; （ 2) For repair parts clean oil removal, use the oxygen acetylene will stop bearing for oil removal, until the oil carbonization; （ 3) Using the grinding wheel piece stop appearance disposal, outdoor table bearing grinding to coarse; （ 4) Using anhydrous ethanol to clean bearing appearance to no oil pollution, dust; （ 5) Harmonic sauvy carbon nano polymer materials SD7101H; （ 6) Daub sauvy carbon nano polymer materials SD7101H to wear outdoor table bearing; （ 7) Using the blade feet along the unworn datum stop blow grind disposal; （ 8) Using the heating heat gun, accelerate the curing time and improve data using performance; （ 9) After curing remove excess data and measure; （ 10) Empty bearing test, check whether high, check the contact area; （ 11) Apply data again in bearing chamber, when it is assembled on the bearing daub SD7000 demoulding agent, an assembly in place; To complete the repair. The reducer bearing chamber wear repair case pictures