1. Improper assembly -- 16%
general, improper assembly of bearings occupies 16% of the proportion,
and 16% of premature failure of various bearings is due to improper
assembly (usually due to excessive force...).And not using the assembly tool correctly.Some equipment requires correct and efficient installation and removal by mechanical, hydraulic, or heating methods.A
complete set of tools and equipment using a variety of professional
engineering services techniques, making these tools simple, fast and
more efficient.The use of specialized tools and techniques for professional assembly is a solution to maximize machine running time.
2. Improper lubrication -- 36%
lubrication of bearings generally accounts for 36%. Although a variety
of "maintainment-free" sealed bearings can be installed, 36% of
premature failure bearings are still caused by incorrect technical
application and improper use of grease.Any improperly lubricated bearing will inevitably fail prematurely before its normal service life.Because
bearings are usually the most difficult parts to load and unload in
mechanical equipment, there will be problems if they are not lubricated
the case that manual maintenance cannot be achieved, the development of
automatic lubrication system to achieve the best lubrication effect.Effective lubrication with quality greases, tools and techniques as required will help to significantly reduce downtime.
Pollution -- 14 percent
Bearing pollution generally accounts for 14%.Bearings are precision parts. If the bearings and grease are polluted, they will not be able to operate effectively.In
addition, since maintenance-free sealed bearings that have been greased
account for only a small fraction of all bearings in use, at least 14%
of all bearings that fail prematurely are due to pollution problems, SKF
has superior bearing manufacturing and design capabilities to provide
sealing solutions for a wide range of harsh working environments.
4. Fatigue -- 34%
Bearing fatigue failure generally accounts for 34%.Bearings
will be affected if the machine is overloaded, used or maintained
improperly, and 34% of premature failure of bearings is due to fatigue.Because
bearings give "advance warning" when they are not properly maintained
or stressed, they can be detected and analyzed with condition monitoring
equipment, so sudden or unplanned failures can be avoided.