Suggestions for forging enterprise promote 'forging automation'

Suggestions for forging enterprise promote 'forging automation' - 2020 12 - 17 jiaxing hui branch robotic automation co. , LTD. , first of all to analyze product process automation forging and forging process by hand to breakthrough and innovation. Such as manual forging by free forging, forging into a die forging automation; Small type product blacksmithing the many sets of forging press distribution, automatic forging forging proposed that a single machine transfer to synchronization. Selection we recommend 2, forging manipulator, 3 kg of the following products adopt single transfer, choose walking beam forging manipulator, high efficiency, good cost performance, mature and stable. Three, automatic forging than artificial forging higher efficiency and better consistency of product, of course it needs mould materials and mould cooling more strict than blacksmithing. Manual with H13 forging mould material, automatic forging mould need better materials, such as 1. 3367. At the same time, the mold cooling is to think ahead and prepare. Automatic spraying mold release manipulator design, according to the different cavity and control on molding injection mode. Four, forging automation production, in addition to the technology improvement, equipment selection, die design, lubrication and cooling of the mould is also a key factor. Different product shape decide the structure of the mold cavity, the same mould of lubricant, nozzle size, injection method is crucial. Video is for different product process of automatic spray mold release video. Five, forging enterprise to implement the automatic forging project after analyzed the process, before the formal design mould, need to make sure of forging a robot selection. Jiaxing hui branch robotic automation co. , LTD. Advice: when the product is less than 3 kg weight, product structure is not particularly complex, forging robot choose transfer walking beam, multi-station forging simultaneously. Such as upsetting, forming, punching and trimming, synchronous forging, by walking beam take products, forging manipulator arm is to install spray graphite nozzle. When the product weight is more than 3 kg less than 10 kg, can choose four joint robot, with two complete automatic forging press: upsetting and pre forging finish, in a press finish forging or punching in pressure machine to complete the other one. When the product is more than 10 kg weight, recommended six joint robot, for each station automatic forging machine tools. Six, proposed setting up a forging enterprise automation team, led by the top best as a team leader, served as deputy head of the workshop director and production manager. Forging automation push team needs to process engineer, tooling engineer, procurement, equipment engineer, workshop director, team member responsibility to clear. The first forging automation project selection criteria: product process is relatively simple, product batch is big, the order is relatively stable. Products is determined, process engineers to develop automatic forging process, must consider the factors include: materials of length to diameter ratio greater than 1. 7, facilitate material heating automation; Molding must have ejection mechanism and optimum ejection mechanism is mechanical stick out, just to avoid interference with manipulator; Punching mould needs to have the automatic stripping mechanism, as well as to avoid interference of manipulator; Trimming die need to consider the flash out way.