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One-way bearing noise inspection maintenance method

by:Waxing     2020-10-18
Judgment standard according to the mechanical properties and important degree and inspection cycle. If you have the following injury, TIMKEN bearings shall not be used again, must be replaced. In the process of using the bearing, the grease is critical. If bad grease, used, don't effect not only, also can damage the bearing. Take two cups, one of which need to be checked out of the lubricating oil, empty on the desktop, the other will leave the measuring cup with lubricating oil for high 30 - desktop 40 cm and tilt, let oil flow slowly to the empty cup, to observe the flow situation, good quality lubricant oil flow should be long and thin, uniform, continuous, if appear oil flow fast and slow, and sometimes has a large flow, the said lubricating oil has deteriorated. Be twist lubricating oil between the thumb and forefinger grinding, good lubricating oil hand feel less lubricity, wear debris, no friction, if feel fingers between the larger friction feeling such as sand, suggests that the impurity, lubricating oil can no longer use, a new lubricating oil should be replaced. ( 1) TIMKEN bearing raceway groove sound sound and its control method is when a one-way bearing operation, its rolling on the surface of the raceway and rolling body a line of continuous sound, is unique to occur in all rolling bearings of the basic sound. General bearing ring raceway is combined with other sounds. Ball bearing raceway is irregular, frequency above 1000 hz, its main frequency does not change with speed, but its total sound pressure level increases with speed to speed up. Raceway large bearings, the rolling sound of sound pressure level decrease with the increase of the viscosity; The raceway small bearings, the sound pressure level in the viscosity increases to about 20 was/s above, from decreased to increase somewhat. And the rigidity of the bearing, the greater the raceway of the lower the total sound pressure level. Such as radial clearance is too small, the total sound pressure level and race master frequency will increase sharply with the decrease of radial clearance. Control of raceway acoustic methods are: using low noise bearing is bearing waviness is very small, that is, carefully select and use conditions. Race often affect the mechanical noise, reduce the raceway can reduce the mechanical noise. ( 2) Impact of the rolling element and its control method for larger models of ball bearings or cylindrical roller bearings under pure radial load speed, due to centrifugal force is lesser, roller in the rolling body will impact the load area or race and making noises. But with the increase of rotational speed, the noise will disappear. Control method of rolling body impact sound: decrease the radial clearance, use with reasonable structure and material with kindliness one-way bearing cage. ( 3) One-way bearing of rolling mill and its control method for roll is cylindrical roller bearing in the harsh metal can occur in all occasions, mostly happens in large type bearing grease lubrication, and in the performance degradation occurred more often in grease base oil, almost does not occur when oil lubrication. In addition, more easily occur during the winter, when under pure radial load, the radial clearance prone to big occasions, and with different size, easy to happen in a certain speed range, both continuous and intermittent. External ring raceway take special processing method can prevent the occurrence of roll ring, can choose this kind of bearing, if necessary or appropriate to reduce the TIMKEN bearing radial clearance, the use of high performance grease and improve to suit the bearing parts of rigidity.
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