Introduction to dye workshop lubrication management

Introduction to bleaching workshop 2019 - lubrication management 06 - 25 Hu Xiaoyi from a cost point of view, the price of a device, bearing the price, the price of the grease, but the most part of the unplanned downtime is bearing damage, including 36 - 50% of the bearing damage is caused by improper lubrication management. So be lubrication management can use relatively low cost, higher yields. A, equipment, the correct selection of the grease because many bleaching workshop equipment three shots, I use the condition of a special stenter setting machine as a case study: is the role of stenter setting machine bleached fabric heat styling, the highest working temperature at 195 & deg; C, on the equipment reliability and stability of the proposed high requirement, so for the maintenance of the equipment lubrication and maintenance as needs are very concerned about. Currently using three shots, London high temperature grease lubrication to supplement, is a lot more expensive than less known and inferior brand grease phase, in order to I use concise form analysis comparison. It can be seen that, his London the annual consumption price of the grease grease is a less known and inferior brand more than doubled, but it can greatly save manpower to supplement the lubrication, grease and reliability is far higher than a less known and inferior brand, such as using the unplanned outage loss risk caused by grease, with a less known and inferior brand can meet a year of London the dosage of the grease. So, 3 guns dafeng plant selection, London high temperature grease is completely correct. Second, added equipment lubrication management add lubrication specification is very important, not the correct lubrication method often can cause the wasted effort. Has the following several ways to avoid improper lubrication: grease filling or too little; Grease performance can't standard, unable to adapt to the actual application requirements; In the process of storage, filling grease because of mismanagement have impurities, mixed with pollution. Normally, with the correct specifications of grease, usually in 2 - added lubrication cycle Between 3 months, the added amount of lubrication can reference formula: Gp = 0. 005 d ( Bearing outside diameter) B（ The thickness of the bearing) G. As the maintenance personnel to understand the equipment and the accumulation of experience, the factory can make transshipment. Three, automatic lubrication and color lubrication management mode at present, there are some new lubrication management mode can be used in the factory of the future equipment modification: one is the single point of automatic lubricating device. This kind of equipment installation operation is simple, can be installed in the restricted area, automatic injection flow rate constant grease grease, optimize bearing life, reduce downtime and reduce labor costs and reduce human error. The other is a color management. Use a variety of colors of filler dustproof cap and label, on the label can note equipment features, pitted, refueling cycle, matters needing attention, etc. Combined with a variety of color oil barrels of liquid and lubricating oil storage, to avoid deposit which is caused by pollution at the same time, can through the label with the color of the lid color management. Such as yellow lid cans to supplement with a yellow label card equipment lubrication, maintenance personnel can use grease/oil to quantitative add lubrication equipment, greatly reduce the possibility of error, the cost is low but effective. Above is my study in 3 guns get harvest, in this very thank you for the support and assistance of teachers, leadership. Source: ( Orient international ( Group) Co. , LTD. )