IKO bearing failure reason for regular inspection analysis
by:Waxing2020-10-16
Improper assembly of early failure of IKO bearing 16% were due to improper assembly (
Is usually due to the large hard. . . ).
And not the correct use of assembly tools.
Some devices require the use of mechanical, hydraulic or heating method for the erection and dismantling of correct and effective.
Provides a full range of tools based on a variety of professional engineering services and equipment, make the work easier, faster and more cost accounting.
Using special tools and techniques for professional assembly, is to realize the maximum extension of the machine running time of another solution.
Despite the improper lubrication can install all kinds of 'maintenance' sealed IKO bearings, but 36% of bearing early failure is due to the technical application of the grease is incorrect and improper use.
Any improper lubrication of the bearing is inevitably in the normal service life before failure in advance.
Because of the bearing is usually the most not easy loading and unloading machinery parts, often do not lubrication can be a problem.
In the case of unable to realize artificial maintenance, can set automatic lubrication system to achieve the best effect of lubrication.
As long as the grease is adopted according to the requirement, tools and techniques for effective lubrication, will help to significantly reduce downtime.
Pollution is bearing precision parts, if IKO bearings and grease contamination, will not be able to run efficiently.
In addition, because already have grease injection of maintenance-free sealed bearing make up only a small part of all in the bearing is used so there are at least 14% of all the early failure of the bearing is caused by the problem of pollution.
Has excellent bearing manufacturing and design ability, can provide sealing solutions for all kinds of bad working environment.
Fatigue if overloads, improper use or maintenance to the machine, IKO bearings will be affected, leading to early failure of the 34% of the bearing is caused by fatigue.
Due to the large bearing in improper maintenance or stress will glow 'early warning', condition monitoring equipment can be used for testing and analysis, so the abrupt or unplanned failure can be avoided.
Series of products including portable measuring instrument, stationary system and data management software, the key operation parameters can be periodic or continuous monitoring.
In the process of using IKO bearings, grease is critical.
If bad grease, used, don't effect not only, also can damage the bearing.
1.
Take oil flow observation two cups, one of which need to be checked out of the lubricating oil, empty on the desktop, the other will leave the measuring cup with lubricating oil for high 30 - desktop
40 cm and tilt, let oil flow slowly to the empty cup, to observe the flow situation, good quality lubricant oil flow should be long and thin, uniform, continuous, if appear oil flow fast and slow, and sometimes has a large flow, the said lubricating oil has deteriorated.
2.
Hand twist to lubricating oil twist between thumb and forefinger grinding repeatedly, good lubricating oil hand feel less lubricity, wear debris, no friction, if feel fingers between the larger friction feeling such as sand, suggests that the impurity, lubricating oil can no longer use, a new lubricating oil should be replaced.