Corrugated machine bearing grease application case analysis

Corrugated machine application case analysis 2021 - bearing grease 01 - 10 ( Sirens grease) Shandong XXX carton packaging plant, corrugated carton production line, there are serious problems, grease repeatedly solve the fruit. Plant through brand at home and abroad contrast finally chooses the shedding, sirens, attaches great importance to immediately organize personnel to the scene in the field survey and analysis. Shedding workers in the factory actual survey found corrugated machine bearing profile, black grease stains all over the ground, asking after that due to the fast loss of grease, factory equipment maintenance personnel have to run every two days, you must stop the fatliquoring once, some short term on the cleaning, and then to fatliquoring, a process, the dismantling of alone for 1 day, if there is no back-up bearing, bearing is broken and it is not a day or two to solve, even if is such equipment in the production run will still appear all sorts of failure and accident. Especially of imported equipment, replacement of a bearing requires 3 - more 5000 yuan, in addition to the cost of production is affected, will increase a lot. Failure analysis: corrugated roller is the core part of carton production, in addition to its hardness, wear resistance of metal has the very high request, corrugating machine bearing supporting parts maintenance and maintenance is particularly important. Due to the process need, corrugated roller often adopt the way of electric heating or supersaturated steam heating, temperature is usually between 180 ℃ ~ 230 ℃, the instantaneous temperature can reach 250 ℃. Many grease due to high temperature performance, poor adhesion, oxidation resistance is bad enough, a drop, flow, dry, carbon deposition, appearing bearing dry grinding, and even lock bearing, serious carbon deposition. Problems: (1) for a long time after the operation, the bearing temperature rise, selection of grease can appear inappropriate, dripping, run, run, leakage phenomenon. (2) carbon deposition, lock bearing. Negative effects: increase quality accident, production risk, the maintenance cost is very high. Solution: the shedding staff according to the working condition of field exploration and inquiry analysis, finally it is recommended to use the shedding GK5106 corrugated machine bearing grease, organic compound oil thickener thick, and add antioxidant, rust and other high efficient additives, excellent high temperature stability, low volatility, low temperature flow pumping; Excellent oxidation stability and water resistance, is suitable for humid environment bearing lubrication; Excellent material compatibility, good insulation, water resistant, oil resistant, high vacuum, resistance to dust, the vast majority of organic solvents and strong acid and alkali; Excellent lubricity and extreme pressure, abrasion resistance, scratch resistance, burning resistance, radiation resistance, corrosion resistance, ensure bearing very long service life; Completely conform to the requirements of the corrugating machine factory. Factory feedback: the shedding GK5106 corrugated machine bearing grease to solving the corrugating machine lubrication problems of the factory, greatly reduces the maintenance costs, prolong the life of the machine, improve the production efficiency. 1 nights GK5106 corrugated machine bearing grease. Product introduction of this product with organic compound oil thickener thick, and add antioxidant, antirust, and other high efficient additive refined but become. 2. Good performance characteristics of temperature suitability, excellent high temperature stability, low volatility, low temperature flow pumping; Excellent oxidation stability and water resistance, is suitable for humid environment bearing lubrication; Excellent material compatibility, good insulation, water resistant, oil resistant, high vacuum, resistance to dust, the vast majority of organic solvents and strong acid and alkali; Excellent lubricity and extreme pressure, abrasion resistance, scratch resistance, burning resistance, radiation resistance, corrosion resistance, ensure bearing very long service life; 3. Technical parameters of 4. Application range suitable for paper manufacturing corrugated paper machine dedicated high-performance bearing grease, by many factories for lubrication single-sided corrugated paper machine equipment heating roller bearing lubrication; Also suitable for the long-term lubrication of bad working conditions, such as sulfuric acid, liquid chlorine, high purity oxygen environment or cold area field work and temperature over 200 ℃ or more wide working temperature range; This has the NLGI 1 #, 2 #, 3 # two level of consistency. 5. Precautions before using, lubrication part shall be clean; Enabled, the blocks should be timely to avoid impurities mixed with effect use effect; 6. Packing 1 kg, 15 kg plastic drum or according to customer requirements for packaging.